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Research Facilities

 

This web page gives only a partial list of the shared resources used by mechanical engineering faculty and students. Equipment in individual faculty laboratories has not been included. Some of the most extensive state-of-the-art facilities described below are available due to our close ties with the Center for Optics Manufacturing and the Laboratory for Laser Energetics.

 

  • Center for Optics Manufacturing

     

    The Center for Optics Manufacturing (COM) is the nucleus of a nationally supported research and development alliance that is modernizing precision optics manufacturing technology. The Center has developed flexible machining centers that deterministically generate, fine grind, prepolish and center an optical surface in one automated sequence. For example, the Nanotech™ 150AG fabricated by Nanotechnology Systems, provides the optics industry with next-generation asphere optics manufacturing capability. The PC controlled, ultraprecision machining system is capable of generating axisymmetric aspheric optical surfaces up to 100 mm in diameter. It is a two-axis (hydrostatic guideways), dual spindle machine that incorporates a precision ball bearing spindle for rough shaping and a second air bearing spindle for final figuring. The dual spindle design, combined with an advanced control and feedback system, produces optical surfaces that require little post-polishing. The newest addition to the Opticam family of machines is the Nanotech™ 500FG by Nanotechnology Systems, which will provide the optics industry with next-generation conformal optics manufacturing capability. The computer numerically controlled, multi-axis, ultra- precision machining system is capable of generating arbitrary conformal optical surface (including non-spherical and non-axisymmetric) shapes within a 250 mm x 250 mm x 300 mm machining envelope.

In addition to grinding machines, COM has a number of conventional and magnetorheological finishing (MRF) machines. The MRF process, developed by COM, is best understood by thinking of the magnetorheological fluid as a compliant replacement for a conventional rigid sub-aperture polishing lap. The fluid's viscosity is magnetically manipulated, while in contact with a portion of the workpiece surface, to create a "subaperture polishing lap" that conforms to the optical surface.

To characterize the ground or polished surfaces, COM has a wide variety of metrology equipment, including a Zygo New View 5000 White Light Interferometer, a Taylor/Hobson Form Talysurf Profiler, and an Olympus New Venox-T Optical Microscope.

Picture 1: UltraForm Finishing (UFF) platform

Picture 2: Polishing the outside of a PolyCrystalline Alumina (PCA) dome

  • Laboratory for Laser Energetics
     

    The Laboratory for Laser Energetics (LLE) of the University of Rochester is a unique national resource for research and education in science and technology. The Laboratory was established in 1970 as a center for the investigation of the interaction of intense radiation with matter. The new research facility for investigating inertia confinement fusion is a result of a seven year effort with a total investment of 61 million dollars. The combined energy of the lasers in this system can deliver more than 40,000 Joules of energy on a target less than 1 mm in size in approximately 700 picoseconds. This equates to approximately 60 TeraWatts or 100 times our national electric generation capability!

  • X-ray Diffractometer
     

    This major, new, x-ray analysis laboratory is intended for microstructural characterization of materials including x-ray investigation of thin-film epitaxial layers, MBE stacks, textured films, bulk polycrystalline materials, residual stresses, automated powder diffraction patterns, near surface layer damage in processed materials, etc.  The lab was funded by NSF, Division of Materials Research, Major Research Instrumentation grant and the U of R with equipment donations by Bausch & Lomb and Philips Analytical.  The new instruments are: a very high resolution Materials Research Diffractometer, MRD, PRO and a Multi Purpose Diffractometer, MPD. Both diffraction instruments are run with Philips, X'Pert Systems software.

    The x-ray analysis laboratory was introduced to the university community and materials science professionals in the Rochester area in fall 2000.

 

  • Nanoindentor

    An MTS Nanoindentor XT is available for scratch, friction and surface profiling. This advanced device combines both ultra-low load indentation and microhardness testing. One application is characterization of glass mechanical properties under the low loads experienced in fine grinding and finishing operations in an effort to determine removal mechanisms.

  • Additional Facilities

Additional experimental facilities include scanning, atomic force, and optical microscopes, servohydraulic and screw-driven mechanical testing systems, spectrophotometers, a hot isostatic press, and melt-spin and other small-scale fabrication facilities. Equipment for powder characterization include a Jenike shear cell, annular shear system, moisture analyzer and humidity chamber.

 

  • University of Rochester Libraries

With more than 3 million volumes, Rochester ranks among the top 50 of academic research libraries in the United States and Canada. There are rapidly increasing numbers of online journals and databases available to the University of Rochester Community. Some libraries used by Mechanical Engineering faculty and students include: